29/01/2015|20 Years of Open House Pfronten Preview
Traditional Open House at DECKEL MAHO Pfronten
DMG MORI will be presenting four world premieres plus CELOS with 4 new CELOS APPs and a PC version of CELOS for the first time at the Jubilee Open House in Pfronten.
In its 20-year history the Open House at DECKEL MAHO in Pfronten has developed from a regional exhibition to become established as one of the most important events in the branch. When DMG MORI opens the doors of its plant in Pfronten from 3rd to 7th February there will be a total of 72 high-tech machines awaiting the numerous visitors from the branch, on show in an exhibition area of 5,800 m² – these will include the four world premieres: the CTX beta 1250 TC , the 4th generation of the DMU 100 P duoBLOCK and the DMC 125 FD duoBLOCK as well as the DMC 270 U. Thematic highlights of the Open House also include CELOS for the fastest and most intelligent way from the idea to the finished product plus various high-tech automation solutions from DMG MORI Systems focussing on holistic system technology for large serial production.
CELOS with a PC version and 4 new CELOS APPs – simplifies machine operation and holistic integration in the plant organisation
CELOS offers a uniform user interface for all new DMG MORI high-tech machines. On a unique 21.5” multi-touch screen CELOS APPs enable consistent management, documentation and visualisation of job, process and machine data. It also simplifies, standardises and automates operation of the machine. The latest CELOS version now comprising 16 APPs will be ready for delivery as of April 2015. It includes four new APPs that will be presented for the first time at the Open House from DECKEL MAHO in Pfronten. The PC version of CELOS is also new. With this you can plan and control your production and manufacturing process optimally directly during production planning.
CELOS connects the machine with higher-level company structures in a unique way thus creating the basis for integral digitalised and paperless production. 30 % faster to the product with CELOS due to direct coupling of ERP / PPS and PDM. DMG MORI sets new standards with CELOS - its response to Industry 4.0.
JOB SCHEDULER: production and manufacturing planning for all machines.
MESSENGER: clear live status of all machines including machine history and evaluation of machine runtime, standstill and breakdowns
SERVICE AGENT: optimisation of machine availability by means of an intelligent maintenance system.
TOOL HANDLING: shorter set-up times thanks to target/actual comparison of machine assignment for follow-up orders.
Another highlight of the Open House in Pfronten is the new CELOS version for PCs. All you have to do is install the CELOS software on your PC and you have all CELOS functions available immediately. With the new CELOS PC version you can plan and control your production and manufacturing process optimally directly during production planning. You create your jobs with the JOB MANAGER APP and then assign these to your machines with the JOB SCHEDULER APP. With the MESSENGER APP you always have an up-to-date live overview of all machines and know exactly what is happening in production at all times. The PC version of CELOS offers you the possibility of integrating any machines or equipment in an integral CELOS periphery. Simply make your CELOS PC version available in the vicinity of the machines and call up the job data of the respective machines in your production from there. With the PC version of CELOS you merge planning with production. This means you already have the answer to the requirements of the future Industry 4.0 project at your fingertips today.
CTX beta 1250 TC – Turn & Mill complete machining with the new compactMASTER turn-mill spindle for a 170 mm larger work area
DMU 100 P duoBLOCK
Following the success of the CTX beta 800 TC the new CTX beta 1250 TC now expands the 2nd generation series of the Turn & Mill machining centres. The CTX beta 1250 TC is designed for universal use in the complete machining of workpieces with a diameter of up to 500 mm and a 1,210 mm turning length. Even in the standard version the up to 65 % increase in feed speeds (max. 50 m/min) and direct measuring systems from MAGNESCALE ensure more dynamics and accuracy. In addition the automatic tool changer with up to 80 tools offers the customer maximum flexibility where classic turning operations are concerned.
A core element of the new CTX beta 1250 TC is the DirectDrive B-axis with its stepless swivel range of ±120° and which is equipped with the new compactMASTER turn-mill spindle. The compact design of the spindle enables a torque of 120 Nm with a length of just 350 mm. Compared to conventional spindles this adds up to a gain in working area space of 170 mm with a simultaneous 20 percent higher torque. And what is more, it enables considerable savings in tool costs, because standard tools can be used for slanted surfaces and boreholes.
Highlights of the CTX beta 1250 TC
compactMASTER: ultra-compact turn-mill spindle for minimum space requirement in the work area and a 20 % higher torque, HSK-A63 (Capto* C6), 12,000 rpm, 22 kW and 120 Nm, high-speed version with 20,000* rpm
170 mm space gain thanks to the new B-axis: horizontal drilling or turning of 360 mm long workpieces, tools up to a max. length of 400 mm
More dynamics thanks to 65 % higher feed speed, max. 50 m/min (X / Y / Z = 40 / 40 / 50 m/min)
1 g acceleration and 60 m/min feed thanks to linear drive* in the Z-axis with long-term accuracy and a 5-year warranty granted for the linear drive.
50 mm larger Y-stroke (250 mm) for more flexibility in off-centre machining
Maximum stability and accuracy thanks to 45 mm roller guides, cooled guide ways and direct measuring systems from MAGNESCALE in all linear axes of the moving column
Latest 3D-control technology: CELOS from DMG MORI with 21.5" ERGOline Control and SIEMENS
5-axis simultaneous machining (in combination with technology cycle*) thanks to B-axis with DirectDrive technology, swivel range ± 120° and 70 rpm rapid traverse
Disc magazine with 24 tool pockets, chain magazine* with 48 or 80 pockets
Exclusive technology cycles for up to 60 % time-saving
4th generation DMU 100 P and DMC 125 FD duoBLOCK – 5-axis machining for highest demands on precision, performance and efficiency
DMU 100 P duoBLOCK®
After the epoch-making success of the 4th generation duoBLOCK machines presented recently, there will be not one but two new versions of the series being demonstrated live in operation at the Open House in Pfronten. The DMU 100 P duoBLOCK is characterised by outstanding milling performance and is convincing both in high-performance heavy-duty machining as well as in the accurate all-round sector. The high level of rigidity of the construction ensures up to 30 percent improved accuracy values that are further promoted by intelligent temperature management among other things.
The new pallet version of the DMC 125 FD duoBLOCK also benefits from the optimised overall rigidity. This innovation is equipped with an automatic pallet changer that enables set-up parallel to production time. This reduces idle times resulting in sustainable optimisation of the production process. In addition the DMC 125 FD duoBLOCK offers a fast rotary table for complete milling-turning machining of complex geometries with diameters of up to 1,250 mm and heights of 1,600 mm. Another important point that needs mentioning, as of the Open House at Pfronten, the best-performer DMC 125 U duoBLOCK will also be available in the milling sector in addition to the already mentioned FD version, thus adding another chapter to the success story of this construction.
A fundamental benefit of the duoBLOCK principle are the extensive building blocks for customised complete solutions in a wide range of applications. The range of spindles, for example, encompasses versions ideally suited for heavy-duty machining – these include the powerMASTER 1000 with its 1,000 Nm torque and 9,000 rpm or the gearbox spindle with 1,300 Nm and 8,000 rpm that will be available as of quarter 04/2015.
Highlights of the 4th generation duoBLOCK
Performance: up to 30 % more rigidity for maximum machining performance
Efficiency: up to 30 % reduction in energy consumption thanks to intelligent need-orientated units
Maximum flexibility and shortest machining times with the new B-axis featuring 20 % more rigidity and integrated cable carrier
Fast and intelligent wheel magazine with 0.5-sec. tool changeover times and up to 453 tools with the smallest possible footprint
DMC 270 U – High ±12 μm level of accuracy thanks to intelligent temperature management for workpieces weighing up to 9 t
DMC 270 U
The 5-axis machine with its highly stable gantry design enables maximum precision while at the same time guaranteeing top dynamics. A fast, space-saving pallet changer plus the high degree of flexibility of the basic machine are the basis for efficient production. Pallet loads of up to 9 t, set-up parallel to production time, extensive automation options and best accessibility to the work area, set-up area and maintenance equipment are additional factors for ensuring efficient operation in production. The machine’s extremely high level of inherent rigidity and its constant overall temperature control guarantee top values where accuracy is concerned.
Highlights of the DMC 270 U
Large work area for workpieces with up to ø 3,000 × 1,600 mm and 9,000 kg
50 % higher dynamics thanks to new drive technology in the NC rotary table
Wheel magazine in the standard version for setup parallel to production and idle times (as of two wheels)
B-axis with optimised interference contour, integrated cable carrier and a swivel range of 250°
Maximum precision thanks to optimised temperature stability
DMG MORI Systems: Everything from a single source – from standard automation to turnkey systems for serial production
Where automation is concerned DMG MORI Systems ranks as a competent partner for a wide range of sophisticated applications. The continuously expanding portfolio today ranges from standard automation to manufacturing cells and on to include complete manufacturing lines and turnkey solutions. With its many years of experience in the field of technology planning and automation DMG MORI Systems develops holistically coordinated manufacturing systems that encompass technology, machines, automation and customised peripherals.
In addition to our plant in Hüfingen with its focus on standard automation, we are now expanding the production area of our facility in Wernau from 2,000 m2 to over 12,000 m2. The focus in Wernau is on the realisation of customer projects in the segments flexible manufacturing cells and production lines. The principle of one face for the customer guarantees customers a single contact person for the effective handling of the complete project cycle. The newly formed DMG MORI Systems bundles together the competences of DMG MORI in order to offer customers 360° TOP project management and to allow continuous expansion and optimisation of its own range of products and services.