DMP 35
Vertical high speed machining center
Max. X-axis stroke
14 in.
350 mm
Max. Y-axis stroke
17 in.
420 mm
Max. Z-axis stroke
15 in.
380 mm
Max. workpiece diameter
11 in.
290 mm
Max. workpiece height
23 in.
580 mm
Max. workpiece weight
882 lbs.
400 kg
Max. workpiece length
29 in.
740 mm
Max. workpiece width
17 in.
420 mm
Control & software alternatives
SIEMENS
Highlights
Compact, powerful and dynamically
- 15,000 rpm inline spindle with up to 78 Nm; 24,000 rpm inline spindle with up to 48 Nm optional available
- Up to 2 g acceleration for quick chip-to-chip-time of only 1.5 seconds
- Machining of complex parts based on optional 5-axis simulataneous ability
Highest precision and dynamics in the field of production
- Comprehensive cooling measures and direct absolute path measuring system in basic machine
- Highest rigidity and milling performance with rapid traverses of 60 m/min in all axes
- Comprehensive portfolio of chip conveyors and coolant systems
Latest technology and solutions for an even more efficient machining
- Automated 6-side complete machining in the field of medical as well as production
- Maximum spindle stiffness based on spring preloaded bearings
- Comprehensive portfolio of chip conveyors and coolant systems
The most compact and powerful vertical machining center in his class
Highest precision, rigidity as well as maximum flexibility in the field 3-axis and 5-axis machining
- Minimal footprint of only 3.15 m²
- Best automation integration with workpiece handling system WH 3
- Highly dynamic tool magazine with a chip-to-chip time of only 1.5 seconds
- Comprehensice cooling measures for a high thermal longterm accuracy
Application Examples
Automation
Standard automation and customized solutions in the VERTICO design
Automation is a key element of digital production. Every DMG MORI machine can be upgraded with standard automation or with a customized automation solution for flexible manufacturing systems:
PH 50
Most compact and cost-effective pallet automation from DMG MORI
- Most compact and cost effective pallet automation system from DMG MORI
- Small space requirement of only 2.7 m2 (1.6 × 1.7 m)
- 3 CNC axes for high flexibility and precision
- Modular system with various tool pallet configurations for HSK-50, HSK-63, HSK-100, EROWA ITS, Schunk
- Flexible integration possible for a large number of DMG MORI machines
- Pallet Master – for convenient and simple control of the automation directly via the machine control
AMR 2000
Holistic automation on the shop floor
- Collaborative automation solution with free layout design
- Omnidirectional movement for minimal space requirements (turning radius 0m)
- Basis for additional tasks, e.g. B. tool handling, chip disposal, etc.
- Material transport from Euro pallets 1,200 x 800 mm
- Maximum transport weight of up to 2,000 kg
- Security based on Sick and Siemens technology
Highlights
AMR 2000 Material
- Autonomous transport of material pallets
- Transport of different load carriers
- Integration into DMG MORI automation systems for workpiece handling – exchange of finished part and raw part pallets
- Integration into existing processes
- Scalable and expandable at a later date
AMR 2000 chips
- Autonomous transport of chip containers
- Automatic transport order from the master computer
- Extended autonomy of the machine tool
- Material and chip transport can be combined
AMR 2000 tool handling
- Tool identification in the standard
- Autonomous transport and exchange of tools between machines and tool storage systems
- Max. tool dimensions ø 280 / 400 mm
- Max. tool weight 30 kg
- Transport weight 720 kg (24× 30 kg)
- Maximum number of tools: 24 pcs
WH Cell
Individual workpiece handling for technology machines:
- Modular automation system for transfer weights ranging from 7 to 35 kg
- As a circulating storage system with a maximum workpiece size of up to 300 x 200 x 120 mm (other sizes available on request)
- Large storage capacity/autonomy for up to 3000 workpieces depending on workpiece dimensions
- Minimal space requirement for automation, from 1.5 m² for the WH Cell
Highlights
DMP 35 with WH Cell
WH Cell – Flexible automation system with large storage capacity
- Circulating storage system as a side-by-side solution in an enclosed cell
- Customized turnkey solutions with maximum workpiece storage density
- Extensive and standardized modules for handling and technology options
- Workpiece-specific system programming and special designs for individual automation requirements
- Fast program setup times and intuitive operation thanks to type management and simple program structures
Control & Software
SIEMENS SINUMERIK 840d solutionline Operate
- Shopmill Workshop-orientated programming
- Advanced Surface and Top Surface: best workpiece surfaces with minimum processing time
- Extensive machining cycles
3D quickSET
Turning
- Measurement and correction of the position of turning and Pivot axes (C4, C3, B)
- Sag compensation possible
- Can be used in combination with standard probes from customers (recommended Renishaw, Blum)
Milling
- Toolkit for checking and correcting the kinematic accuracy of 4- and 5-axis machine configuration
- All head variations and table axes
Highlights
Turning Customer Benefits
- Reliable re-calibration of the machine before a highly precise processing
- Continuous documentation of machine accuracy
- No rejected parts due to unknown Geometric-deviations
Dialogue-guided measurement of the B- and C-axis.
Milling Customer Benefits
- Periodic recalibration of the machine with comprehensive documentation
- Highest kinematic accuracy in self-regulation
Define kinematics head
Application Tuning Cycle
- Process-oriented adjustment of the feed rate n relation to the table loading
- Minimization of machining time with maximization of the component quality
- NEW: Now also available for CTX TC. Ideal machining result with the highest machine dynamics*
*without consideration of feed weight
Highlights
Customer Benefits
- User friendly setting of the machine dynamics with included DMG MORI knowhow
- Time saving in roughing
- High surface finish during finishing
Left : ATC 2.0 – Milling: Consideration of table loading. / Right : ATC – Turning: for CTX TC for easy adjustment of the machine dynamics.
MPC 2.0 – Machine Protection Control
- Vibration monitoring in the process
- Rapid shutdown in case of a crash
- Manual retraction even in swiveled machining plane
- NEW: Torque monitoring
- New: Recommended with Protection Package for CTX TC machines
Highlights
Customer Benefits
MPC Graph: current and learned process values. / MPC Diagnostics: stock condition, number of impact and crash.
- Avoiding tool breakage
- Increase in machine availability
- Damage reduction
DMG MORI gearMILL
- Productive complete processing
- Cost-effective gear cutting on standard machine with standard tools
- Flexible for different gear geometries
- Quality inspection in the process
Highlights
Customer Benefits
- Program creation based on blank drawings and gear data
- Optimization of workpiece orientation e.g. after heat treatment
- Interface for coordinate measuring device (Klingenberg, Leitz, Zeiss)
Left : Input of the gear parameters for the geometry calculation of a spur gear. / Right : Grafische Betrachtung des Abwälzverfahrens.
Interpolation turning 2.0 – turning recessing cycle
- With interpolation turning, the tool cutter follows a circular movement, where the cutter is always oriented towards the center Of the circle.
- Possible for external and internal machining
- Synchronization and tool path controlled by the cycle
- NEW: in version 2.0 complex turning contours are possible (currently only available on the DMU 50, other machine types will follow)
Highlights
Customer benefits
- Easy manufacturing of sealing surfaces where milling operation might not be possible.
- Complete component processing in one clamping possible
- Reduced investment costs for tools
Excentric turning and milling
- Superposition of the turning movement by additional X- and Y-traverses
- Applicable for turning and milling
Highlights
Customer Benefits
- Eccentric geometries easy to manufacture
- Exact axis coupling and synchronization in the background
Left : Enter the parameters for the position of the external workpiece area. / Right : Graphical representation of the position within the workpiece.
Service & Training
Downloads & Technical Data
Workpiece
Max. workpiece length
29 in.
740 mm
Max. workpiece width
17 in.
420 mm
Max. workpiece diameter
11 in.
290 mm
Max. workpiece height
23 in.
580 mm
Max. workpiece height (Type 5x)
10 in.
250 mm
Max. workpiece weight
882 lbs.
400 kg
Max. workpiece weight (Type 5x)
220 lbs.
100 kg
Work Area
Max. X-axis stroke
14 in.
350 mm
Max. Y-axis stroke
17 in.
420 mm
Max. Z-axis stroke
15 in.
380 mm
Configurator
Configure your new DMP 35
You would like to configure your machine by your own? And experience the variety of technical solutions online by yourself? The brand-new DMG MORI machine configurator is offering you the perfect basis! Easy, intuitive and lucid you can specify and customize your own DMP 35 fitting to your individual needs. At any time, at any place! Start right now!